A successful EWI install hinges on several steps running efficiently and correctly. It’s very important to follow these steps to prevent any problems later on. However, you must also document and follow these steps to receive material warranties from EWI Store and EWI Pro. We will discuss those steps in today’s blog, alongside the potential issues with not following them.
The following tips presume that one has a working knowledge of a successful EWI install. The EWI Pro Training Academy teaches many of the skills required for the process. Some experienced retrofit installers will have their own way of doing things. However, as long as the finish and installation are consistent and tackle the correct issues, this is not a problem.
Applying stress patches around windows and doors is crucial when installing External Wall Insulation. These areas are particularly vulnerable to cracking due to structural movement and thermal expansion. Stress patches, made from fibreglass mesh, are applied over the insulation before the basecoat. To properly install these patches, cut the mesh into 250mm x 350mm strips and then apply them directly on the corners of windows. Ensure the mesh is fully embedded into the basecoat to avoid air pockets, which can lead to insulation failure. This reinforcement helps to distribute stress and reduce the risk of cracks developing, ensuring the longevity of the insulation system.
Embedding the mesh in EWI systems is a step that must be executed with precision. The mesh acts as a reinforcing layer, helping to prevent cracks and adding strength to the insulation board. When applying the mesh, it should overlap by at least 100mm. Start from the bottom of the wall and work up to ensure proper coverage and overlap. Use a trowel to press the mesh into the wet basecoat, smoothing out any bubbles or wrinkles. It’s important to ensure the mesh is completely embedded; exposed areas can lead to weaknesses in the insulation system.
Adhering to approved boarding patterns is essential for effective EWI installation. Patterns such as staggered and L-shaped cuts around windows enhance the insulation’s structural integrity and thermal efficiency. Staggering the boards helps to distribute the load and reduce thermal bridging, while L-shaped cuts allow for a snug fit around architectural features, minimising gaps. Always ensure the boards do not line up edge-to-edge, as this can create weak points. Following these patterns helps achieve a seamless and effective insulation layer, which is essential for optimal energy efficiency.
Correct fixing patterns are vital for securing EWI boards to the underlying structure. This typically involves placing fixings in a grid pattern, ensuring each board is firmly anchored. Pay special attention to the areas around corners and openings, where additional fixings may be necessary to combat increased wind load. Following these patterns ensures the insulation is securely attached and performs effectively for years.
Achieving a consistent finish in EWI systems involves careful application of render and attention to detail. First, ensure the basecoat is smooth and level before applying the render. Use a long, straight float to help achieve a flat surface. When applying the render, work in manageable sections to maintain consistency in texture and thickness. Techniques such as floating (smoothing and levelling the surface of freshly applied plaster) and sponge finishing (creating a textured surface) should be executed uniformly across the wall. Consistency is key for aesthetic appeal and ensuring an even drying process, which is crucial for the system’s durability.
A successful EWI installation offers significant benefits, enhancing a property’s functionality and value. By enveloping the exterior of a building in a continuous layer of insulation, EWI dramatically reduces heat loss. This improvement in thermal efficiency can significantly lower energy costs, saving on heating in the winter and cooling in the summer.
EWI also enhances indoor comfort by eliminating cold spots and stabilising indoor temperatures, creating a more comfortable environment. This consistency reduces the need for frequent heating or cooling adjustments, further lowering energy consumption and prolonging the lifespan of HVAC systems.
Additionally, EWI can dramatically improve the building’s façade. Various finishes and styles can refresh older buildings or maintain aesthetics in conservation areas, thereby boosting property value and appeal. This makes EWI a smart investment for property owners looking to sell or enhance their building’s curb appeal.
Structurally, EWI protects the building envelope from environmental stressors such as rain, wind, and temperature fluctuations, which can degrade materials over time. This protection extends the building’s lifespan, lowers maintenance costs, and prevents issues like dampness and mould, improving the structure’s integrity and occupant health.
EWI also acts as a sound barrier, minimising external noise intrusion into the building. This feature is particularly beneficial in urban areas or near busy roads, where it can significantly enhance the acoustic environment.
EWI Pro warranties are split between Government and privately funded, varying in length depending on the system. Once again, all the materials must come from EWI Pro and must include an approved build-up. Government-funded EWI systems can be certified and guaranteed for 25 years, whilst render-only systems can receive warranties for 10 years. Privately funded guarantees our systems for 10 years.
The guidelines for EWI Pro dictate that we provide the material warranty, and the installer is liable for the labour. If a problem occurs, the installer will cover the labour. We will cover the material portion if the materials used are sourced from EWI Pro.
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