What are cement boards?
Cement boards, also known as “render carrier boards” or “weather carrying boards”, are sheets comprised of cement and reinforcing fibres used as tile backing boards as a base for render and external wall insulation. Combined with magnesium, an oxide coating and fibreglass mesh, cement boards create a solid surface that can withstand extreme weathering, including rain, wind and snow. What’s more, cement boards do not rot or swell when they encounter water, meaning they can stand the test of time even on the exterior of a property. The most common cement boards on the market for render are Aquapanels, Renderflex and Siniat boards.
Applying render to cement boards
Cement boards can be finished in numerous ways however, one of the most effective ways is to apply render. Not only does render enhance the external appearance of a property, but it improves its thermal performance and thereby reduces energy costs. With that, let us explain how to apply render to cement boards!
Step one: Priming the cement boards
The first step to applying render to cement boards is to prime the boards. We recommend using our EWI-310 Universal Primer as the presence of silicate in the render creates an excellent adhesive for the basecoat of the render (to learn more about how primers work, make sure to check our complete guide to EWI Primers). The Universal Primer comes in 20kg buckets, and each bucket can cover between 60 and 80m2 depending on the absorption from the cement board. The primer should be applied to the cement board using a brush or roller; its red colour allows you to see clearly where on the wall it has been applied. For best results, allow the primer to dry completely before applying the next layer.
Step two: Applying the basecoat
After the primer, applying the basecoat to the cement board is relatively easy. Firstly, an adhesive must be applied; our adhesives come dry, meaning they must be mixed with water before application. We recommend using either EWI-220 Basecoat Adhesive or EWI-225 Premium Adhesive depending on how solid you would like the facade. Upon being mixed with water to form a grey putty, the adhesive should be applied with a notched trowel. For best results, use a 10mm-sized notched trowel for applying a 6mm-thick layer of adhesive to the cement board.
Once the adhesive has been applied, the fibreglass mesh can be embedded within the adhesive; it is this mesh that makes our render systems so flexible. The fibreglass mesh comes in rolls which must be applied vertically, overlapping one another by 10cm, within the adhesive; this can be achieved by drawing the flat edge of the notched trowel up from the bottom of a wall to pull the adhesive through the holes of the mesh. Our EWI-66645 Orange Fibreglass Mesh rolls are 50cm in length, 1m in width and cover 50m2.
As the render topcoat is so thin, it is vital to ensure that the basecoat is completely smooth. If the basecoat is still not completely smooth even after the mesh has been embedded, the easiest solution is to produce a very wet adhesive mix to apply to the basecoat.
Step three: Priming the basecoat
Once the fibreglass mesh-embedded adhesive is completely smooth, the wall needs to be primed ready for the render. The primer used depends on the type of render however, provided you match the primer with the render, the principle is the same. For example, our EWI-333 Silicone Silicate Primer comes in either 7kg or 2kg buckets and can be applied using a paintbrush or roller, with the 7kg bucket covering approximately 20m2 of the wall and the 2kg bucket 70m2.
Step four: Applying the render
As soon as the basecoat primer is dry, it is time to apply the render!
The majority of EWI Pro renders are thin-coat renders, so the thickness of the topcoat is determined by the grain size of the render. For instance, our EWI-040 Silicone Silicate Render comes in four different grain sizes – 1mm, 1.5mm, 2mm and 3mm – so, if you are to purchase a 2mm-thick Silicone Silicate Render, the topcoat should be applied no thicker than 2mm thick. We have received various reports of the render being applied too thick and thereby impinging on the desired finish, so it’s vital to remember that the thickness of the render itself and render facade must match!
With that in mind, make sure to apply the render to the cement board with a trowel as you can pull off any excess with the trowel, too. Once any excess has been removed, leave the render for five minutes, then work the render in a circular motion using a plastic float to achieve the desired finish.
And that’s how render is applied to cement boards! If thin-coat render systems are of interest to you, make sure to check out our blog on coloured render costs per square metre for an accurate idea as to how much the materials for such a system typically cost. If you have any questions, do not hesitate to comment below or contact us!