Comparing SIPs and ICF New Builds

Insulated Concrete Formwork (ICF) is a construction method where hollow blocks or panels made from insulating material are assembled to form the structure of a building. Once in place, these forms are filled with reinforced concrete and encased in the insulation material, creating a highly durable, insulated wall system. The most common insulation materials for ICF are expanded polystyrene (EPS) and extruded polystyrene (XPS), which provide excellent thermal properties.

Benefits of ICF

• Thermal Mass and Energy Efficiency: ICF walls offer a unique insulation and thermal mass combination. The insulation on both sides of the concrete prevents heat transfer, while the concrete core acts as a thermal mass, absorbing and storing heat energy. This helps maintain stable indoor temperatures, reducing heating and cooling costs. ICF buildings are particularly effective in climates with wide temperature fluctuations, as they store heat during the day and release it at night.
• Soundproofing: The combination of dense concrete and insulation layers in ICF provides excellent soundproofing. This makes ICF homes appealing in noisy environments or for those seeking added privacy.
• Durability and Strength: ICF structures are extremely strong and durable. The solid concrete core provides exceptional structural integrity, making buildings resistant to natural disasters like hurricanes, earthquakes, and flooding. ICF walls are also highly fire-resistant, often meeting or exceeding fire code requirements.
• Moisture Resistance: ICF systems are highly resistant to moisture infiltration due to their solid, airtight construction. The concrete core does not suffer from rot or decay like traditional timber framing, making ICF an excellent option for humid or wet environments. Additionally, the insulation used in ICF is often mould-resistant, which contributes to better indoor air quality.
• Long-Term Performance: Buildings constructed with ICF require very little maintenance over their lifespan. Combining concrete and insulation provides a robust structure that won’t degrade easily over time, ensuring long-term performance and reliability.
• Energy Savings: ICF construction offers substantial energy savings due to the continuous insulation and thermal mass effect. Studies show that homes built with ICF can reduce energy consumption for heating and cooling by up to 50% compared to traditional construction methods. This leads to long-term cost savings and lower environmental impact.

Design Considerations

• Thicker Walls: ICF walls are thicker than traditional timber-framed walls due to the combined layers of insulation and concrete. This can reduce the internal floor space slightly, though the improved energy efficiency often offsets this drawback. This is something to consider for designs where space is at a premium.
• Installation: While ICF construction is more straightforward than traditional concrete pouring, it does require skilled labour to ensure proper alignment and concrete placement. Care must be taken to avoid voids or weak points within the walls during the pouring process.
• Cost: ICF construction is generally more expensive regarding materials and labour than traditional building methods. The cost of concrete, insulation, and specialised labour adds to the initial investment. However, the long-term energy savings, increased durability, and reduced maintenance costs often justify the higher upfront cost for many builders and homeowners.
• Flexibility: ICF offers flexibility in design, but its bulkier structure may not be as suited to intricate architectural designs as other methods like SIPs. However, it is ideal for large, solid structures where strength and thermal mass are key priorities.

Environmental Impact

ICF is considered a sustainable construction method due to the energy efficiency it provides over the building's lifetime. While concrete production has a high environmental impact due to CO2 emissions, the durability and energy savings from ICF homes help offset this by reducing the need for ongoing repairs, heating, and cooling. Additionally, many ICF systems use recycled materials to produce their insulation forms, further enhancing the sustainability of this building method.

Sealing the façade of SIPs and ICF with Silicone Render

Whilst SIPs and ICF builds are fantastic for insulation purposes, they still require weatherproofing. This is where our Silicone Render range acts as a fantastic solution. Firstly, silicone render is a thin coat render system; it is applied to the thickness of the grain size. Therefore, you are only adding, at most, 3mm to the overall thickness of your walls. Most importantly, however, silicone render forms a hydrophobic surface for your façade. Water and dirt are repelled due to the 'lotus' effect, wherein water droplets pool on top of the rendered surface and roll off. In the process of rolling off, the water droplets pick up dirt particles, which maintains the aesthetics of the façade. Moreover, silicone renders are also flexible, accommodating building movement. This can include changes in temperature; many cement-based renders are subject to the freeze-thaw cycle, which can result in microcracks. Silicone Render is not subject to this phenomenon, making it more suitable for inclement weather areas. Finally, thanks to the addition of nanoparticles, silicone renders like EWI-076 and EWI-077 actively resist and break down biological growth.